Niba uri umusudi, ushobora kuba uzi uburyo butandukanye bwo gusudira buhari kuri wewe. Ariko niba uri mushya mu isi yo gusudira, cyangwa ushaka kumenya byinshi ku bijyanye no gusudira flux core, iyi nyandiko ni iyawe!
Abasudira benshi bashobora kuba barumvise ibyerekeye gusudira flux core ariko bashobora kuba batazi icyo ari cyo.
Gusudira inkingi ya Flux ni ubwoko bwa arc welding bukoresha insinga ya electrode ifite flux ikikije inkingi ya icyuma. Reka turebere hamwe uburyo flux core welding ikora!
Gusudira Flux Core ni iki?
Gusudira inkingi ya Flux, izwi kandi nka flux cored arc welding cyangwa FCAW, ni uburyo bwo gusudira inkingi ya semi-automatic cyangwa automatic arc welding aho electrode y'insinga ikomeza inyuzwa mu mbunda yo gusudira ikajya mu kidendezi cyo gusudira kugira ngo ihuze ibikoresho bibiri by'ibanze hamwe.
Umuyoboro w'insinga ushobora gukoreshwa, bivuze ko ushonga uko uhuzwa. Ubu buryo bukunze gukoreshwa mu nganda zikomeye nko kubaka amato no kubaka aho ari ngombwa gukora imiyoboro ikomeye kandi irambye.
Gusudira Flux Cored Arc (Ibyiza n'ibibi)
Ibyiza byo gusudira arc cored flux ni ibi bikurikira:
Umuvuduko wo gusudira wihuta.
Byoroshye gukora ikorabuhanga.
Udusudira dushobora gukorwa nta kugenzura cyane igikoresho.
Birashoboka gusudira ahantu hose.
Ishobora gukoreshwa n'ubwoko butandukanye bw'ibyuma.
Ingaruka mbi zo gusudira arc cored flux ni izi zikurikira:
Birahenze cyane kurusha izindi nzira zo gusudira.
Bishobora gutanga imyuka myinshi n'umwotsi kurusha izindi nzira.
Bisaba amahugurwa menshi y'abakoresha kurusha izindi nzira.
Bishobora kugorana kugera ku bwiza buhoraho bwo gusudira.
Gusudira arc ifite cored cored bifite ibyiza byinshi ugereranyije n'izindi nzira zo gusudira, ariko kandi hari n'ibibi bike. Ni ngombwa gusuzuma ibyiza n'ibibi bya buri nzira mbere yo gufata icyemezo ku cyo ukoresha.
Ubwoko bw'Ubushuhe bwa Flux Core
Hari ubwoko bubiri bwo gusudira flux core: kwikingira no kwikingira gazi.
1) Gusudira hifashishijwe ikoranabuhanga ryo gusudira rikoresha ikoranabuhanga ryo kwikingira
Mu gusudira icyuma gikingira amashanyarazi, icyuma gikingira amashanyarazi kiba gifite ibikoresho byose bikenewe, bityo nta gaze yo hanze ikenewe.
Ibi bituma gusudira icyuma gikingira ubwikorezi ari amahitamo meza yo gukoreshwa hanze cyangwa mu gusudira ibyuma bigoye kurinda hakoreshejwe gaze yo hanze.
2) Gusudira Ingufu Zikingira Gazi
Gusudira inkingi ya flux ikoresheje gazi bisaba gukoresha gazi yo hanze, nka argon cyangwa CO2, kugira ngo birinde pisine ya weld ibyanduza. Ubwo bwoko bwo gusudira inkingi ya flux bukunze gukoreshwa ku mpapuro z'icyuma zoroshye cyangwa ku byuma byoroshye bisaba urwego rwo hejuru rw'ubuhanga.
Imikoreshereze ya Flux Core Welding
Hari uburyo bwinshi bwo gukoresha flux core welding, bumwe muri ubu buryo bukurikira:
1. Imodoka- imodoka zo gusiganwa, amakayi yo kuzunguruka, gusana imodoka za kera.
2. Moto- amafuremu, sisitemu zo gusohora imyuka.
3.Ubwoga- Ibice by'indege n'ibisanwa.
4.Ubwubatsi- inyubako z'ibyuma, ibiraro, ikigo cy'ingoboka.
5. Ubuhanzi n'ubwubatsi- ibishushanyo, ibyuma byo mu rugo cyangwa mu biro.
6. Gukora isahani nini.
7. Kubaka amato.
8. Gukora ibikoresho bikomeye.
Ni ibihe byuma ushobora gusudira ukoresheje flux core?
Hari ubwoko butandukanye bw'ibyuma bishobora gusudira hakoreshejwe flux core welding, harimo aluminiyumu, icyuma kitagira umuzenguruko, n'icyuma cyoroshye. Buri cyuma gifite ibisabwa byihariye byo gusudira, bityo ni ngombwa kugisha inama umuyobozi w'ubusudi cyangwa umusudi w'inzobere mbere yo gutangira umushinga. Ni ngombwa guhitamo electrode y'insinga ikwiye na gaze yo kurinda icyuma gisudira, ndetse n'ibipimo bikwiye byo gusudira, kugira ngo hakorwe ubusudi bukomeye kandi bwiza.
Ubwoko bw'Abasudira bakoresha Flux Core Welding
Hari ubwoko bubiri bw'abasudira bakoresha flux core welding: MIG welder na TIG welder.
1) MIG Usudira
Imashini isudira ya MIG ni ubwoko bw'imashini isudira ikoresha insinga ya electrode inyuzwa mu itara ryo gusudira. Iyi nsinga ya electrode ikozwe mu cyuma, kandi irashobora gukoreshwa. Impera y'insinga ya electrode irashonga ikaba ibikoresho byuzuza bihuza ibice bibiri by'icyuma.
2) Umusudi wa TIG
Imashini isudira ya TIG ni ubwoko bw'imashini isudira ikoresha electrode idakoreshwa. Iyi electrode isanzwe ikozwe muri tungsten, kandi ntishonga. Ubushyuhe buva mu itara ryo gusudira bushongesha icyuma ugerageza guhuza, kandi electrode ya tungsten itanga ibikoresho byuzuza.
Abasudira ba MIG na TIG bombi bashobora gukoresha flux core welding, ariko buri imwe ifite ibyiza byayo n'ibibi byayo. Abasudira ba MIG muri rusange biroroshye gukoresha kurusha abasudira ba TIG kandi bashobora gukoreshwa ku byuma bitandukanye.
Ariko, abasudira ba TIG bakora ubusudira bwiza kandi bukwiriye cyane mu guhuza ibice by'icyuma bito.
Gusudira Flux Core bikoreshwa iki?
Iyi flux ifasha kurinda icupa ry’amazi kwanduzwa n’ikirere, ibi bikaba byafasha kunoza ubwiza bwa flux. Ubu bwoko bwo gusudira bukunze gukoreshwa mu bwubatsi no mu bindi bikorwa byo hanze aho umuyaga utuma bigorana gukoresha gazi isanzwe yo kurinda. Icupa ry’amazi rizenguruka electrode rituma habaho ifu irinda ikidendezi cya flux kwanduzwa n’ibintu bihumanya ikirere. Uko electrode ikoreshwa, icupa ryinshi rirarekurwa kugira ngo rikomeze kubakwa.
Ni iki gikoreshwa mu gusudira flux core?
Gusudira amashanyarazi hakoreshejwe AC cyangwa DC, nubwo DC ari yo ikundwa cyane. Bishobora kandi gukorwa hakoreshejwe electrode zikingira cyangwa zikingira gazi. Electrode zikingira gazi zitanga uburinzi bwiza kuri pisine isukura kandi bigatuma habaho gusudira neza, ariko zirahenze cyane kandi zisaba ibikoresho by'inyongera. Electrode zikingira gazi zoroshye gukoresha kandi ntizisaba ibikoresho by'inyongera, ariko gusudira bivuyemo bishobora kuba bidasukuye cyane kandi bishobora kwanduzanya cyane.
Ibyiza byo gukoresha Flux Core Welding
Gusudira inkingi ya Flux bifite inyungu nyinshi ugereranyije n'izindi nzira zo gusudira. Dore zimwe muri izo nyungu:
1) Umuvuduko wo gusudira wihuta
Gusudira ibyuma bivangwa n'imigozi ni igikorwa cyihuse, bivuze ko ushobora kurangiza umushinga wawe vuba. Ibi ni ingirakamaro cyane cyane niba urimo gukora umushinga munini cyangwa imishinga myinshi.
2) Byoroshye kwiga
Kubera ko gusudira flux core byoroshye kubyiga, ni amahitamo meza ku batangira. Niba uri mushya mu gusudira, iyi nzira ishobora kugufasha gutangira no kuguha icyizere ukeneye cyo guhangana n'imishinga igoye kurushaho.
3) Ibikoresho bike bikenerwa
Ikindi cyiza cyo gusudira flux core ni uko udakenera ibikoresho byinshi nk'izindi nzira zo gusudira. Ibi bituma biba amahitamo ahendutse, kandi biroroshye gushyiraho no gukuraho.
4) Ni byiza cyane ku mishinga yo hanze
Gusudira ibyuma bya Flux core nabyo ni byiza cyane mu mishinga yo hanze. Kubera ko nta gaze yo kurinda ikenewe, ntugomba guhangayikishwa n'umuyaga ugira ingaruka ku gusudira kwawe.
Nigute watangira igikorwa cyo gusudira Flux Core?
1. Kugira ngo utangire gusudira flux core, umusudi azakenera gushyiraho ibikoresho bye. Ibi birimo umusudizi w'umurambararo, isoko y'amashanyarazi, n'icyuma gitanga insinga. Umusudizi azakenera kandi guhitamo ingano n'ubwoko bw'insinga bikwiye umushinga we.
2. Iyo ibikoresho bimaze gushyirwaho, umusudi azakenera gukora ibikoresho bye byo kurinda (PPE), birimo ingofero yo gusudira, uturindantoki, n'amaboko maremare.
3.Intambwe ikurikiraho ni ugutegura aho gukorera hasukurwa ibyuma bizasukwa. Ni ngombwa gukuraho ingese, irangi, cyangwa imyanda yose ku buso, kuko ibi bishobora guteza ibibazo ku buso.
4. Iyo agace kamaze gutegurwa, umusudi azakenera gushyiraho isoko y'amashanyarazi ku buryo bukwiye. Umusudi azafata electrode mu kuboko kumwe akayishyira mu mashini isudira. Iyo electrode ikoze ku cyuma, hazavuka umugozi, hanyuma gusudira bishobore gutangira!
Gusudira inkingi ya Flux ni amahitamo meza ku basudira bashaka uburyo bwihuse kandi bunoze bwo gusudira. Ni amahitamo meza kandi ku batangira, kuko byoroshye kubyiga. Niba ushishikajwe no kugerageza gusuka inkingi ya flux, menya neza ko wahisemo Tyue Brand Welding Wire.
Ku bijyanye no gusudira, hari ubwoko butandukanye ushobora guhitamo bitewe n'umushinga urimo gukora. Bumwe muri ubwo bwoko ni flux core welding.
Gusudira Flux Core Bitandukanye Gute n'ubundi bwoko bwo Gusudira?
Gusudira inkingi ya Flux bitandukanye n'ubundi bwoko bwo gusudira kuko insinga zikikije inkingi ya icyuma zirimo flux. Gusudira inkingi ya Flux birakunzwe n'abakora DIY n'abakunda ibyo bakora kuko byoroshye kubyiga kandi ntibisaba ibikoresho byinshi nk'izindi nzira zo gusudira. Byongeye kandi, ni amahitamo meza ku bashaka uburyo bwihuse kandi bunoze bwo gusudira.
Birashoboka ko igice cy'ingenzi mu gusudira kizahora ari umutekano. Waba uri umutangizi cyangwa umuhanga mu by'ubuhanga, ugomba gufata ingamba zikenewe kugira ngo wirinde igihe usuka.
Ibibazo Bikunze Kubazwa - Flux Core Welding
Ni irihe tandukaniro riri hagati ya Arc na Flux Core Welding?
Gusudira arc ni ubwoko bwo gusudira bukoresha arc y'amashanyarazi kugira ngo bukore ubushyuhe, mu gihe gusudira flux core ikoresha electrode y'insinga izengurutswe na flux. Ariko gusudira flux core muri rusange bifatwa nk'ibyoroshye kwiga kuruta gusudira arc, Niba ushaka uburyo bwihuse kandi bworoshye bwo gusudira, iki ni cyo gikoresho kikubereye.
Ni iki ushobora gusudira ukoresheje Flux Core Welder?
Gusudira ibyuma bya Flux core bishobora gukoreshwa mu gusudira ibyuma bitandukanye, harimo aluminiyumu, ibyuma bitarangwamo ifu, n'ibyuma byoroheje.
Ese ushobora kubona uburyo bwiza bwo gusudira ukoresheje Flux Core?
Yego, ushobora kubona imashini nziza yo gusudira hakoreshejwe flux core welding. Niba ukoresha ibikoresho bikwiye kandi ukurikiza ingamba z'umutekano, ushobora gukora imashini nziza kandi zikomeye kandi ziramba.
Ese Flux Core Ikomeye Asa ni inkoni?
Gusudira ibyuma bikozwe mu buryo bwa "flux core" ni uburyo bukomeye kandi burambye bwo gusudira, ariko ntabwo bukomeye nk'ubwo gusudira ibyuma bikozwe mu buryo bwa "stick welding". Gusudira ibyuma bikozwe mu buryo bwa "stick welding" bifatwa nk'ubwoko bukomeye bwo gusudira, bityo rero niba ushaka uburyo bukomeye bwo gusudira, gusudira ibyuma ni bwo buryo bwiza bwo gukora.
Ni irihe tandukaniro riri hagati ya MIG na Flux Core Welding?
Gusudira MIG bikoresha electrode y'insinga inyuzwa mu mbunda yo gusudira, mu gihe gusudira flux core bikoresha electrode y'insinga izengurutswe na flux. Gusudira flux core muri rusange bifatwa nk'ibyoroshye kwiga kuruta gusudira MIG, bityo ni amahitamo meza ku bantu batangiye gusudira.
Ese Gusudira Flux Core Bikomeye Nk'uko MIG Imeze?
Nta gisubizo kidakuka kuri iki kibazo kuko giterwa n'ibintu byinshi, nko ubwoko bw'icyuma gisukwa, ubunini bw'icyuma, uburyo bwo gusukwa bukoreshwa, nibindi. Ariko, muri rusange, gusukwa kw'imirongo ya flux ntabwo ikomeye nka MIG welding. Ibi biterwa nuko MIG welding ikoresha insinga zikomeza, itanga insinga zihamye mu gihe gusukwa kw'imirongo ya flux ikoresha insinga zihoraho. Ibi bishobora gutera gusukwa kudahuza no guhuza ingingo.
Ni iyihe gaze ukoresha kuri Flux Core?
Hari ubwoko bwinshi bwa gaze bushobora gukoreshwa mu gusudira impuzankano y'umuyoboro, ariko ubwoko bukunze gukoreshwa kandi busabwa ni 75% Argon na 25% CO2. Ubu bwoko bwa gaze butanga ubushobozi bwo guhagarara neza no kwinjira neza, bigatuma buba bwiza mu gusudira ibikoresho binini. Izindi mpuzankano za gaze zishobora gukoreshwa mu gusudira impuzankano y'umuyoboro zirimo 100% Argon, 100% CO2, n'uruvange rwa 90% Argon na 10% CO2. Niba urimo gusudira ibikoresho bito, gukoresha uruvange rwa gaze rufite igipimo kinini cya CO2 bizafasha kongera kwinjira. Ku bikoresho binini, gukoresha uruvange rwa gaze rufite igipimo kinini cya Argon bizafasha kunoza imiterere y'udupira two gusudira no kongera imbaraga zo gusudira.
Ni ryari nkwiye gukoresha Flux Core?
Ubusanzwe icyuma gikoreshwa mu gusudira ibikoresho binini (3/16″ cyangwa birenga) kuko gitanga uburyo bwo kwinjira cyane. Gikoreshwa kandi mu gusudira hanze cyangwa mu bindi bihe aho gazi yo kurinda ishobora kugorana kuyibungabunga. Ibyo bivuzwe, abasudira benshi basanga bashobora kubona umusaruro mwiza bakoresheje icyuma gikoreshwa mu gusudira bakoresheje electrode nto (1/16″ cyangwa ntoya) kandi bakagenda buhoro. Ibi bituma pisine igenzura neza kandi bishobora gufasha kwirinda ibibazo nk'ibice by'amazi.
Ese Flux Core ishobora gusudira binyuze mu ngese?
Gusudira icyuma gishyushya icyuma bishobora gukoreshwa mu gusudira hakoreshejwe ingese, ariko si bwo buryo bwiza bwo kubikora. Ingufu ziri mu nsinga yo gusudira zizahura n'ingese kandi zishobora guteza ibibazo kuri solder. Ni byiza gukuraho ingese mbere yo gusudira cyangwa gukoresha ubundi buryo bwo gusudira.
Igihe cyo kohereza: Ukuboza-23-2022